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I just wanted to share a picture of the jig I set up to shape the heel of my neck to match the rim. I had a luthier do it on previous instrument, and I see now that it is not so difficult as a DIY even by somebody like myself who has little experience with musical instruments.
I just used a piece of 1/4" wood to set the angle by placing it at the right spot on the neck, and hand rotated the rim to sand the heel to shape.
quote:
Originally posted by davidpppMy vague recollection is that Ken LeVan and maybe others recommended that the radius of curvature or the neck be just a tad smaller than that of the rim. I understood the idea as being to assure a firm, snug fit after the wood does its thing.
Man. I really miss Ken.
I just hold the neck in a vice and carve it out with a hammer and chisel. To finish off I sometimes use sand paper or a rasp. It took me about 10 hours at the start but after doing the first 50 banjos it only takes about 35 minutes. A jig of any kind doesn’t work for me because I make the neck and dowelstick as one piece. Making it in one piece gives the neck more resonance which is important considering my banjos doesn’t have a headstock. And yes my default angle is 3 degrees :-)
Edited by - martyjoe on 10/11/2026 02:05:33
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