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 ARCHIVED TOPIC: Dowel Stick Hole


Please note this is an archived topic, so it is locked and unable to be replied to. You may, however, start a new topic and refer to this topic with a link: http://www.banjohangout.org/archive/409600

cbuedel - Posted - 07/25/2026:  10:52:28


Has anyone ever used a square hole drill bit for cutting the rim?

martyjoe - Posted - 07/25/2026:  11:18:28


I drill the center of the hole with normal wood drill bit and then I square out the hole with a hole saw and a metal file. I think the square drill bits go on sale after the 31st of march, grab one for me while you’re at it.

kbiinde2 - Posted - 07/25/2026:  11:23:11


I do want to try one someday, in the meantime I've either been drilling small corner holes and then after scoring connecting lines go to work with the chisel. Also, I have drilled a larger center hole, and formed the square accordingly to match the dowel stick dimensions.

Owen - Posted - 07/25/2026:  11:25:28


I haven't, but ....



 Machining Homemade Square Hole Drill Bit Adapter - YouTube

cbuedel - Posted - 07/25/2026:  12:26:22


I was gonna try and use it with my drill press.

Zachary Hoyt - Posted - 07/25/2026:  13:50:58


I drill the center out round and then cut the corners out with a jigsaw. It's pretty fast, but a hollow chisel mortiser would be neater.

banjonz - Posted - 07/25/2026:  14:22:37


Remember, you cannot make the hole perpendicular to the rim. It has to be angled at the angle of the dowel stick

RDP - Posted - 07/26/2026:  12:36:40


To start the cut do Yall measure from the bottom of the dowel rod to the top of the neck squared then make the cut on the rim.

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