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 ARCHIVED TOPIC: Banjo Rim Form Construction Guide


Please note this is an archived topic, so it is locked and unable to be replied to. You may, however, start a new topic and refer to this topic with a link: http://www.banjohangout.org/archive/331300

rudy - Posted - 06/02/2017:  09:29:36


Thought I'd throw this out here as there were some questions recently about how to construct the rim form.



This is the quickest, easiest, cheapest, best way I've come up with so far, so hopefully it will be of use.



 


Blackjaxe47 - Posted - 06/02/2017:  14:43:55


Thanks Rudy, I have a question though. After this form is built would it be advisable to seal it with something like Varathane, MDF does not like to get wet it can swell and delaminate. What would you recommend.

rudy - Posted - 06/02/2017:  15:14:32


quote:

Originally posted by Blackjaxe47

 

Thanks Rudy, I have a question though. After this form is built would it be advisable to seal it with something like Varathane, MDF does not like to get wet it can swell and delaminate. What would you recommend.







It's covered later when the form is in use.  I apply a layer or two of painter's masking tape.  That prevents any moisture problem with the MDF and also allows the rim to be driven out of the form easily.  I prefer a solid form over the two-piece hinged types, having used both.



You can see this demonstrated in the "Easiest, Cheapest, Fastest Steam Cabinet" topic here:



banjohangout.org/topic/329951


Edited by - rudy on 06/02/2017 15:17:21

kmwaters - Posted - 06/02/2017:  16:56:07


For block rim guidance, check out Mark Hickler on Youtube. It's about a 4 part video and excellent.

Ken LeVan - Posted - 06/02/2017:  18:44:50


Very nice, Rudy!

Dan Drabek - Posted - 06/02/2017:  18:52:39


Excellent.



A clear, concise road map of the most commonly feared process in the making of a banjo. All it takes beyond that is some focus and determination. Thanks to Rudy for donating the time and effort. 



DD

rudy - Posted - 06/02/2017:  19:26:49


quote:

Originally posted by rudy

 
quote:


Originally posted by Blackjaxe47

 


Thanks Rudy, I have a question though. After this form is built would it be advisable to seal it with something like Varathane, MDF does not like to get wet it can swell and delaminate. What would you recommend.








It's covered later when the form is in use.  I apply a layer or two of painter's masking tape.  That prevents any moisture problem with the MDF and also allows the rim to be driven out of the form easily.  I prefer a solid form over the two-piece hinged types, having used both.




You can see this demonstrated in the "Easiest, Cheapest, Fastest Steam Cabinet" topic here:




banjohangout.org/topic/329951







There's better shots of the painter's tape covering inside surface of the rim form in the "Goldilocks Rim Laminations" topic:



banjohangout.org/topic/330189



If you're doing your laminations correctly there really shouldn't be a lot of moisture involved to effect your rim form material, no matter what it's made from.

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